Industrial control system design
We design process control systems — from site survey and technical specification to working documentation and control cabinet design to GOST standards.
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What design covers
The design defines how the control system works — which signals are taken from equipment, where controllers are installed, how the operator sees the process and what happens in an emergency. We start with a site survey and the customer's requirements.
- Site survey and input data collection
- Technical specification for the control system
- Structural and functional diagrams, signal and equipment lists
- Working documentation
- Control cabinet design — layouts, wiring diagrams, bills of materials
- Selection of controllers, I/O modules, servers and workstations
GOST standards we follow
- GOST 34.201–2020 — types, completeness and designation of documents for automated systems
- GOST 34.602–2020 — technical specification for creating an automated system
- GOST R 21.101–2020 — basic requirements for design and working documentation
- GOST R 59793–2021 — stages of automated system creation
Russian control platforms and Siemens
We design systems on the Russian Regul R500 and R500S platforms, including emergency shutdown, and on Siemens S7-400 and S7-1500 hardware. The platform depends on the task, reliability requirements and delivery times.
How we work
Survey
We study the site, the process and requirements and collect input data.
Specification
We define system functions, signal scope and reliability requirements.
Documentation
We issue the working documentation and control cabinet design.
Documentation handover
We hand over the documentation for cabinet assembly and software development. We can also carry out these stages.
Related projects
Metallurgy
Control system for an 85,000 m³/h air separation unit
Steel company
- 3 servers
- 4 workstations
- 15 cabinets
Metallurgy
Control system for a 68,000 m³/h air separation unit
Integrated steel plant
- 2 servers
- 4 workstations
- 13 cabinets
Metallurgy
Control system for a 19,000 Nm³/h nitrogen compressor
Integrated steel plant
- 3 workstations
- 2 cabinets
FAQ
Which standards do you follow?
GOST 34.201–2020, GOST 34.602–2020, GOST R 21.101–2020 and GOST R 59793–2021 — from the technical specification to working documentation.
Do you design systems on Russian controllers?
Yes. For example, we designed the control system of an 85,000 m³/h air separation unit on Regul R500 PLCs and its emergency shutdown on Regul R500S.
Can you deliver design together with software and commissioning?
Yes. On several sites we handled the full cycle — design, application software, factory acceptance tests and commissioning.